MANUFACTURING & INDUSTRIAL

OEE leaks through the administrative layer.

Nonconformances, notifications, and MRP exceptions stall between the floor and the ERP, and stalled records become waiting machines. 009 works that layer on-prem.

YOUR PERIMETER · zero data egress
PRODUCTION ORDER PATH PRODUCTION ORDER EXECUTE WORK CENTER DISPOSITION ROUTINE CONFIRM CLOSE LOGGED + AUDIT NCR ANALYST GATED · QA MAINT. NOTIF. READ + ROUTE MRP EXCEPTION READ + PREPARE CHANGEOVER READ + PROPOSE

Your operating landscape

Built around the systems your teams already use.

Recon reads the records behind your operation, then shows where work slows, repeats, or waits for a decision.

SAP S/4HANA and ECC

Orders, materials, costing, MRP

MES platforms

Execution, genealogy, shop-floor events

QMS platforms

NCRs, CAPAs, audits, SABER and SFDA records

Maximo and CMMS

Notifications, work orders, spares

PLM systems

BOMs, ECOs, specifications

WMS and logistics systems

Inventory, shipments, deviations

WHERE THE HOURS GO

Product finished days ago still waiting in the NCR disposition queue.

Planners clearing MRP exception messages by age instead of consequence.

Free-text maintenance notifications losing what the planner needed to rank them.

Assembling conformity and audit evidence packs from five systems.

What gets agentified

Processing supplier deviation requests against specifications and history

Supplier Deviation Processor checks each request against the spec, the supplier's history, and disposition precedent, and prepares the recommendation for quality engineering

Checking engineering change orders for affected BOMs, stock, and open orders

ECO Impact Checker traces each change through BOMs, inventory, and released orders, and hands change control the full impact list before approval

What Recon maps.

RECON maps NCR flow from detection to disposition and CAPA closure Notification-to-work-order conversion time in maintenance MRP exception volume by message type and true urgency Changeover duration variance by product transition Deviation and concession traffic with suppliers Administrative cost per production order

Agents designed for your operation.

01

NCR Analyst

READ + PREPARE · APPROVAL GATED

Reads each nonconformance against specification, history of the same defect code, and disposition precedent, and prepares the use-as-is, rework, or scrap recommendation. Quality engineering decides at the gate.

02

MRP Exception Resolver

READ + PREPARE

Works the exception message queue by real urgency rather than message age, prepares reschedule and expedite proposals with the demand pegging attached, and clears the noise messages your planners currently scroll past.

03

Maintenance Notification Router

READ + ROUTE

Converts free-text notifications into structured work order candidates, assigns priority from equipment criticality and failure history, and routes to the responsible planner with duplicates merged.

04

Changeover Planner

READ + PROPOSE

Sequences the production plan against changeover time matrices and due dates, and proposes the sequence with the total changeover hours stated so the value of the resequencing is visible before release.

05

Supplier Deviation Processor

READ + PREPARE · APPROVAL GATED

Reads each concession request with the specification, incoming inspection history, and prior dispositions attached, and holds the decision at the gate for quality engineering.

06

ECO Impact Checker

READ + REPORT

Traces every engineering change through bills of materials, work in progress, stock, and open purchase orders, and reports the disposition question for each affected item before the change board meets.

What this sector asks first.

We run a heavily customized ERP. Does that break the model?

Customization is assumed. Recon reads your system as configured, including the local fields and statuses your processes actually use, and the institutional model is built from your configuration rather than a vendor template.

How does this interact with our existing MES or Industry 4.0 program?

The agents work the administrative and decision layer around your execution systems and read from them rather than replacing them. Where an MES already automates a step well, Recon records that and moves on.

Can quality-critical dispositions stay with our engineers?

Yes, structurally. Gates are defined per disposition class during Phase 0, and the registry shows your auditors exactly which classes are gated to which roles.

We hold SABER and SFDA obligations. Does the deployment touch conformity records?

Agents read and prepare against your QMS the same way your quality team does, with every regulated disposition gated to your authorized roles and every action logged. Evidence packs for audits assemble from live records instead of retrospective collection.

Multiple plants, differently configured ERPs. One deployment or several?

One Command Center, with the institutional model built per plant configuration and Deploy waves sequenced plant by plant against each plant's own Recon baseline.

Adjacent sectors

Recon prices the administrative layer in OEE points.

Recon runs read-only and ends with the simulated case for your specific processes.

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